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9 generator maintenance checklists to streamline inspections

9 generator maintenance checklists to streamline inspections

Hero author imageBy Ima Ocon
•
March 7th, 2025
•
7 min read
Hero image

Table of contents

  • Boost performance with generator maintenance checklists
    • 1. Generator maintenance checklist
    • 2. Diesel generator maintenance checklist
    • 3. Generac generator maintenance checklist
    • 4. Cummins generator maintenance checklist
    • 5. Routine diesel generator maintenance checklist
    • 6. Monthly generator maintenance checklist
    • 7. Standby generator maintenance checklist
    • 8. Fresh water generator maintenance checklist
    • 9. Preventive maintenance checklist for emergency standby generators (State of New Jersey)
  • How to create a generator maintenance checklist in Lumiform

Maintaining generators effectively can be challenging, especially if you’re handling multiple units or locations. A generator maintenance checklist helps ensure that every step of the maintenance process is followed properly, reducing the risk of unexpected breakdowns. With regular inspections and checks in place, your generator can last longer, and you’ll prevent downtime and reduce the need for repairs.

Here are nine generator maintenance checklists for keeping your equipment running smoothly and efficiently. These cover all types of generators, whether you’re looking for a quick pre-use check or a more in-depth inspection.

Boost performance with generator maintenance checklists

The checklists below will simplify your process while keeping your data well-documented so you can easily refer back to it in the future:

  1. Generator maintenance checklist

    Generator maintenance checklist
    Use this templateSee details
    Keeping your generator in top shape is crucial for avoiding sudden malfunctions, and this maintenance checklist makes that easier. It guides you through essential tasks such as inspecting fuel levels, checking oil and coolant, and battery testing. You can use it for managing a single generator or multiple units–it allows you to track the process easily, and there’s also space for notes and observations. Feel free to tweak it to fit specific generator models or operational needs, maximizing its effectiveness.
    Use this templateSee details
  2. Diesel generator maintenance checklist

    Diesel generator maintenance checklist
    Use this templateSee details
    Diesel generators need a bit of extra care, and this checklist helps you keep everything in order. It covers key areas like the fuel system, oil filters, coolant levels, and exhaust inspections so that your generator stays efficient and reliable. Designed for regular maintenance schedules, it provides a step-by-step approach, complete with sections for uploading photos and logging technician notes. You can adjust the tasks or frequency of checks depending on your diesel generator setup.
    Use this templateSee details
  3. Generac generator maintenance checklist

    Generac generator maintenance checklist
    Use this templateSee details
    If you’re managing a Generac generator, this checklist makes it more convenient to keep up with regular maintenance. It focuses on important tasks like inspecting automatic transfer switches, checking electrical connections, testing the generator’s load capacity, and monitoring fuel levels. Everything is organized so that your Generac equipment can perform at its best, whether it’s for backup power or daily use. The template can be adjusted based on the Generac model you’re working with, since each can have different components.
    Use this templateSee details
  4. Cummins generator maintenance checklist

    Cummins generator maintenance checklist
    Use this templateSee details
    Cummins generators are known for their reliability, but like any machine, they need regular attention to stay that way. This checklist walks you through important maintenance tasks—from checking battery status and inspecting the engine to assessing the fuel system and testing electrical components. By implementing this template, you ensure that key parts of your generator get checked and its performance over time is documented. You can easily customize it to match the specific Cummins generator model or maintenance routine you’re using.
    Use this templateSee details
  5. Routine diesel generator maintenance checklist

    Routine diesel generator maintenance checklist
    Use this templateSee details
    Conducting regular diesel generator maintenance doesn’t have to be complicated. This checklist provides a straightforward approach to routine care, with tasks like fuel system checks, oil and filter changes, coolant inspections, and exhaust system evaluations. It’s designed to help you prevent unexpected failures and keep your generator working properly. Since you can log notes and observations too, it’s a practical tool for tracking maintenance history. Feel free to adapt it to your specific generator model so it fits seamlessly into your workflow.
    Use this templateSee details
  6. Monthly generator maintenance checklist

    Monthly generator maintenance checklist
    Use this templateSee details
    This monthly maintenance checklist is a handy tool for conducting routine inspections, which are crucial for your generator’s health. It’ll remind you to check oil levels, test battery performance, inspect fuel filters, and ensure the cooling system is working effectively. By sticking to a monthly schedule, you can find and address minor problems early so they don’t escalate. The checklist is structured to be easy to use, and you can quickly add extra tasks to it depending on your generator’s needs.
    Use this templateSee details
  7. Standby generator maintenance checklist

    Standby generator maintenance checklist
    Use this templateSee details
    Standby generators require careful monitoring to ensure they’re ready to start when needed, and this checklist is designed to help with that. It includes essential tasks like checking transfer switches, inspecting electrical connections, testing the fuel system, and running load tests so your standby generator will be prepared for emergencies. With this checklist, you can stay organized and reduce the chances of your generator failing when it’s most needed. You can easily adjust the checklist to fit your generator’s operating requirements and environment, leading to reliable performance.
    Use this templateSee details
  8. Fresh water generator maintenance checklist

     Fresh water generator maintenance checklist
    Use this templateSee details
    Freshwater generators have unique maintenance needs. This checklist guides you through checking water filters, inspecting intake systems, verifying that pumps are working efficiently, and more. It also prompts you to note down defects and corrective actions. This systematic approach makes the process much simpler for you to follow so you don’t forget any step. To customize it, you might review the manufacturer’s guidelines and incorporate extra instructions from there.
    Use this templateSee details
  9. Preventive maintenance checklist for emergency standby generators (State of New Jersey)

    Preventive maintenance checklist for emergency standby generators (State of New Jersey)
    See details
    Keeping emergency standby generators in good condition is crucial for having reliable backup power during outages. This checklist from the New Jersey Government gives a systematic way to inspect key systems, including cooling, electrical, air induction, exhaust, lubrication, and fuel components. For each component, you’ll mark it as either satisfactory or unsatisfactory, leading to a thorough evaluation of the generator’s condition. Below, there’s also space for additional notes and the technician’s signature.
    See details

How to create a generator maintenance checklist in Lumiform

With Lumiform’s drag-and-drop form builder, you can set up a customized checklist for your needs so your team can stay on top of essential tasks. The app allows you to use multiple response types like text, numbers, photos, and signatures to capture detailed data. You can also assign roles to team members, making sure the right people are responsible for each inspection.

To make the template easy for your team to use, incorporate conditional logic to guide them through the necessary steps based on their inputs. For example, if a fuel level is low, the template can prompt an automatic task for refueling.

During inspections, accessing the checklist on the spot is convenient too since you can fill them out directly on mobile devices. Your team can then complete tasks like checking fuel levels, battery health, and cooling systems while marking them on the form in real-time. If any issues are found, you can delegate corrective actions directly on the app to team members and track their progress.

All inspections and maintenance data are automatically saved on the app for easy review and future planning. Leverage the app’s data analysis features to track trends and plan preventive maintenance ahead of time, improving the reliability of your generators.


Frequently asked questions

What maintenance is needed for a generator?

Regular maintenance is essential for keeping your generator in top condition. This includes changing the oil, replacing air and fuel filters, testing the battery, and inspecting the fuel and cooling systems. Perform periodic load tests as well since they confirm whether the generator can handle its rated capacity under actual conditions.

What should I inspect on a generator before running it?

Before running a generator, inspect the fuel level, oil, and coolant to check if they are at proper levels. Look out for any visible damage to wires, hoses, and connections, and make sure the air filters are clean. It’s also important to verify that the battery is charged and the exhaust system is clear of obstructions.

What are the most common reasons for generator failure?

Generator failures are often because of overlooked issues such as fuel problems (like contamination or old fuel), battery failure, clogged filters, or electrical faults. Lack of regular maintenance is also a major cause. This leads to issues such as overheating, low oil levels, or clogged cooling systems.

Author
Ima Ocon
Ima is a writer and editor who specializes in technology, with experience crafting content for companies like Canva and FluentU. She's passionate about startups, remote work, and language learning, as well as the applications of AI in marketing. Currently, she is based in Asia, and she previously studied in Taiwan and Singapore.
Lumiform offers innovative software to streamline frontline workflows. With over 12,000 ready-to-use templates or custom digital forms, organizations can increase efficiency and automate key business processes. The platform is particularly user-friendly, offering advanced reporting capabilities and powerful logic functions that enable automated solutions for standardized workflows. Discover the transformative potential of Lumiform to optimize your frontline workflows. Learn more about the product

Related categories

  • Operational excellence
  • Energy sector
  • Facility management
  • Equipment safety
  • Maintenance

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